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Aisin USA Manufacturing Facility


June 2004–Aisin Electronics again selected Doster Construction Co. Inc., as a joint venture with Zeller Construction to construct their manufacturing facility on the site of the Aisin manufacturing facility. The 57,600 square foot facility is budgeted at $4.5 million and scheduled for completion December 2004.

December 2003-Aisin USA Manufacturing again selected Doster Construction Co. Inc., as a joint venture with Zeller Construction to double the size of their automotive facility & office space. The contract value was established at $ 9,750,000. The 165,000 square foot project included 22,000 square feet of office space and was completed in July 2004.

September 2003-Aisin Light Metals LLC selected Doster Construction Co. Inc., as a joint venture with Zeller Construction to construct their new extrusion facility on the same site.  The fast track, design build, 130,000 square foot aluminum extrusion facility was completed on schedule and turned over to the owner for production runs in April 2004.

July 2002-Aisin USA Manufacturing selected Doster Construction Co. Inc., as a joint venture with Zeller Construction to construct their new automotive facility. The new 165,000 square foot facility included 19,000 square feet of office space, with the remainder as the manufacturing area. The company manufactures sunroof, door and component parts for the automotive industry. The structure is a steel frame with exterior metal insulated panels and single ply roofing. The contract value was $11.6 million. To reduce the project cost, Doster Construction Co., Inc. suggested value engineering alternatives that reduced the project cost by $900,000. Upon completion of the project, Doster Construction was able to return an additional $300,000 in cost savings to the owner, making the total cost savings $1.2 million.
 

Doster won the following award for this project:

 2002 ABC Excellence in Construction Award

Aisin USA Manufacturing Facility

Marion, Illinois

Client
Aisin USA Manufacturing, Inc.

Aisin Light Metals, LLC

Aisin MFG Illinois, LLC

Aisin Electronics Illinois, LLC

Architect
Mussett, Nicholas, & Associates, Inc.
Indianapolis, Indiana

Construction Cost
$10,000,000  Phase I

$  7,250,000  Light Metals

$10,100,000  Phase II

$  4,500,000  Electronics

$31,900,000  Total

Completion Date
Phase I           July 2002

Light Metals    April 2004

Phase II         August 2004

Electronics     December 2004